Fursuits are a fun and creative way for individuals to express themselves and let their inner animals out. A fursuit head is the most important part of a fursuit as it is what usually catches people’s attention. Creating your own fursuit head from scratch can be an exciting endeavor, but it can also be a daunting task if it’s your first time doing it.

In this article, we will guide you through the process of making a fursuit head from start to finish. Whether you are an experienced fursuit maker or a beginner, you will learn valuable tips and tricks on how to create a fursuit head that is both functional and aesthetically pleasing. So, let’s grab our materials, get our creative juices flowing, and dive into the world of fursuit making!

Creating a fursuit head is the essential part of putting together a fursuit. The head is the primary element of the whole costume, and it is the element that showcases the unique character of your pet. In this section, we will discuss the step by step process of how you can make a fursuit head that will look amazing and work effectively.

1. Gather the Necessary Materials

To make a fursuit head, you will require a few materials. The following are the critical materials that you should have:

– Foam
– Faux fur material
– Sharp scissors
– Marker pens
– Hot glue gun and glue sticks
– Straight pins
– Sewing machine
– Measuring tape

2. Sketch Your Fursuit Head Design

Before starting your work, you should first sketch your fursuit head’s design. Sketching will help you have a visual of what you want to create. It is also essential in measuring and cutting the foam to the exact dimensions of your head. Once you have your sketch, you can now outline your foam along your finalized version to make sure everything fits perfectly.

3. Creating Patterns

Patterns play a critical role in the fursuit head-making process. To create a desirable look, you must create a pattern for the fur fabric and foam pieces. Create a pattern for each shape of the foam material to ensure the fur pieces cover them correctly before gluing and sewing them together.

4. Cutting the Foam and Faux Fur

Cutting foam is a crucial step in creating fursuit heads. You can cut foam into various shapes using a sharp knife, such as a scalpel or electric knife. The fur fabric should be cut out to match each piece of foam you previously created. Once you have cut your foam and fur pieces, it’s now time to attach them together.

5. Gluing Foam Together

Now it’s time to glue the foam together. Apply hot glue on the edges of the foam and press them together tightly. Ensure that you are forming a solid structure before continuing with the process. The hot glue also serves as a good base for attaching the fur to the foam.

6. Sewing the Fur Pieces Together

Once you have the foam structure completed, now it’s time to attach the fur. You sew one section of the fur together, one by one, to form one complete piece that will cover the entire foam structure. Be sure to leave holes for the eyes, nose, and mouthpieces.

7. Gluing the fur onto the Foam Base

Now it’s time to glue the fur fabric onto the foam base. Ensure that the fur is securely and tightly attached to the foam structure. Use straight pins to hold the fur in place as the hot glue dries.

8. Creating Vision and Breathing Holes

It’s essential to create a visible opening and breathing hole as you make your fursuit head. You can do this by cutting the foam structure where the occupant’s nose, mouth, and eyes will be located.

9. Adding the Finishing Touches

The last step in creating the perfect fursuit head is to apply the finishing touches. Add the final pieces of fur material to cover any visible foam and trim the fur to make it look perfect.

10. Ensuring Your Fursuit Head Meets Your standards

Once you are entirely done, ensure that your creation fits you well and feels comfortable. You can make minor adjustments to the fur density, eye controls, and visibility. You can also add any additional patches or insignia you desire.

In conclusion, making a fursuit head requires patience, skill, and attention to details. Follow the steps we have outlined here, and you will have an outstanding and unique fursuit head that will make your costume stand out.

Materials Needed for Making a Fursuit Head

In order to make a fursuit head, you’ll need some materials. Here’s a quick list of the things that you’ll need:

Faux Fur Fabric

Faux fur fabric is the most important material you will need when making a fursuit. It gives the character its fur and adds to the overall appearance of the suit. Faux fur fabric is typically sold in large quantities and can be purchased online or at a specialty fabric store. It is important to choose a high-quality fur that will look good after being sewn and will withstand wear and tear.


Foam is used to create the structure of the head and provide shape. High-density foam is ideal for creating the base of the head. It can be purchased in large sheets or cut to size at craft stores.

Plastic Buckles and snaps

Plastic buckles and snaps are used to attach the head to the body once complete. They can be purchased at craft stores or online.

Thread and Needles

These are essential for sewing the faux fur fabric together. A strong thread is recommended to ensure that the seams hold up over time.

Scissors and Rotary Cutter

A good pair of scissors and a rotary cutter make cutting the fabric and foam much easier. Scissors can be used for cutting small areas, while a rotary cutter is ideal for cutting large sections.


Glue is used to attach the foam to the faux fur fabric. A spray adhesive is recommended because it covers a larger area and is easier to use than liquid glue.

Marking Tools

Marking tools such as chalk or fabric markers are used to mark the fabric and foam for cutting and sewing. These tools wash out of the fabric easily and won’t stain.

Pins and Clips

Pins and clips are used to hold the fabric in place while sewing. They help ensure that the fabric stays aligned and don’t shift during the sewing process.

Measuring Tape

A measuring tape is used to measure the size of the head so that the foam and faux fur fabric are cut to the correct size.

Proper Safety Gear

It is important to wear proper safety gear when making a fursuit head. Protective gloves and a mask should be worn when cutting foam to avoid inhaling foam dust. Safety scissors should also be used to avoid accidents.

Materials Needed for Making a Fursuit Head

Making a fursuit head requires a variety of materials that are necessary for creating and bringing your creature to life. Here are the materials required for making a fursuit head:


You will need foam for creating the base of the head. You can use various types of foam such as polyurethane foam, upholstery foam, or reticulated foam for creating the base that will be covered with fur.

Faux Fur

Faux fur is the most important material for making a fursuit. Choose a high-quality faux fur that matches your character’s color and texture. Good faux fur should be durable, easy to wash, and should not shed too much.

Plastic Mesh

Plastic mesh or plastic canvas is used for making the eye frames. You can use other materials such as buckram or wire mesh too, but plastic mesh is a popular choice because it is easy to work with and lightweight.

Balaclava/Spandex Hood

A balaclava is necessary for covering your head and providing a surface to glue the foam base onto. You can make a balaclava from scratch, or you can purchase one from stores. A spandex hood is another alternative that is commonly used for fursuit making.

Hot Glue Gun and Glue Sticks

Hot glue gun and glue sticks are the primary adhesives that will be used for attaching fur, foam, and other materials to your fursuit head. Make sure the hot glue gun is in good condition and has a good grip.

Instructions for Making a Fursuit Head

Here is a step-by-step guide on how to make a fursuit head:

Step 1: Create a Pattern

The first step in making a fursuit head is to create a pattern for the head. The easiest way to create a pattern is to use paper and scissors. Draw out the shape of your character’s head, including the mouth, eyes, and ears, and then cut out the paper pattern.

Step 2: Transfer the Pattern to Foam

Once you have created your pattern, it’s time to transfer it to foam. Trace the pattern onto your foam and then cut it out using a sharp pair of scissors or a razor knife.

Step 3: Create the Eye Frames

Next, it’s time to create the eye frames using plastic mesh. Cut out the shape of the eye frames and glue them onto the foam base where the eyes will be.

Step 4: Glue the Fur

Start gluing the fur onto the foam using a hot glue gun. Make sure to brush the fur so that it lays neatly. Start from the bottom of the head and work your way up, making sure to trim the fur as you go.

Step 5: Add Other Details

You can add other details to your fursuit head such as ears, horns, teeth, or a nose. Use a combination of foam and fur to create the details and make sure to glue them on securely.


Making a fursuit head requires patience and dedication, but with the right materials and instructions, you can create a unique and amazing creature that is truly your own. With some practice, you can master the art of fursuit making and create a whole collection of fursuit heads that will impress and amaze everyone who sees them. Remember to take your time and have fun while making your fursuit head.

Saying Goodbye

That’s all for now! I hope you enjoyed learning how to make a fursuit head. If you have any further questions, don’t hesitate to reach out to fellow fursuit makers online or in-person. Remember to take your time and have fun with the creative process. Thank you for reading, and I hope to see you here again soon for more fursuit making tips and tricks. Until then, happy crafting!